Posts Tagged vanagon

Vanagon – led headlight as auxiliary lights

Ok, just hold your horses about the pros and cons of led H4 replacement headlights, just for the time being anyway. I’ll write about these particular lights later. For now, I’ll describe using one particular type as auxiliary lights.

I bought a pair of these from Banggood last February. Here is the link: [CA$104.34]7 Inch H4 H13 105W LED Headlight Hi/Lo Beam With Turn Signal For Harley Jeep Motorcycle from Automobiles & Motorcycles on banggood.com https://banggood.app.link/4DKhkY87b4

 

Used them as headlights for a year, they worked out fine, but I was struck by the idea of using them as auxiliary lights from the get go as they are completely sealed and have M8 threaded holes on each side of the body casting.

I made a pair of simple brackets to hold them to my light bar and wired them in to my old auxiliary lights switched power source. That’s switched by the fog light switch ( the posts about that set up is here: https://shufti.blog/?s=Fog+light+).

I’m sure there are other lamps that have mounting holes on the side, obviously the model and dxf linked below are for this particular light.

The old aux lights and the led light bar removed and the new lights wired to be low beam with first position of Switches and high beams in second position of switch.

I plan on rewiring system so the high and low beams on the new aux lights will be controlled, when they are switch one, by the stock main lights hi lo beam stalk switch.

Here is a dxf of the flat pattern of the mount. Btw, sorry about having to be zip files, wordpress won’t let me upload dxf or fusion files ( not to mention a raft of other file formats). The mounts are made from 0.250” 5052 aluminum. Love the spelling mistake I made.

aux-light-baracket-flat-pattern.zip

And a fusion file showing final bent shape.

aux-light-mount-bent-v6.zip

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Vanagon – headlight low beam failure 

The other day my low beams took a hike, both at the same time. Not the fuses, not the bulbs, not the grounds, not the low beam relay. Power out of the relay but no power at the low beam connector at the lamp.

So what’s up?

Some background, I have two relays in the headlight system. One for the high beam one for the low beam. Here is the rough schematic of how I wired things


So out of the low beam relay on terminal 87, the current then continues on and back into the fuse panel, pin 21 in the A connector block.



See A21? Turned out this connection was the culprit. Was burned and melted. So much so that I couldn’t get the terminal out of the block to replace. What happened to cause this? I’m thinking it’s was one of those positive feedback things starting with a slightly iffy connection, a little resistance making heat which causes more resistance then more heat etc etc. Ending finally in no continuity. Could I have been over loading the connection with 80W lowbeams? The combined current draw for two 80w lamps would be around 12 amps ( at 13.5 bolts) so I’m not really convinced the terminal couldn’t take that. Edit: sounds like I’m trying to convince myself doesn’t it? Maybe it is too much current for the pin, however the  pin carrying the high beam current shows no damage at all, albeit the high beams would be in use less than the low beams. This might all be moot as I have a lower current draw lighting solution that I hope will pan out.

As I couldn’t get the terminal out of the plastic block I cut the wire ( that wire runs directly to the low beam relay) and used the really handy M terminal right close by. The M2 terminal is common to A21, you can see that on the stock wiring diagram above.

Hers the nasty connector ( I tore the plastic clip of the near side) and you see the yellow “jumper wire” to the M2 terminal. It has a bit of black heat shrink on it to give the wire a bit of stiffness, strain relief of a fashion, for the spade terminal.


I really hate working on the back of the fuse panel. And getting the plastic terminal blocks out is a bear. And I always seem to knock some other connection loose with all the tugging and twisting involved in getting the connectors out. 

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Vanagon – propane skid plate prototype

I’ve been mucking around with the notion of better protection of the westy propane tank. I wanted a bit of extra cover to reduce the amount of dirt on the tank fittings and also some protection for the copper lines that lead up into the van. Here are some pics of one prototype. During the making of this one I had a better idea, so another version is in the works.

This one appears to hang lower than the stock skid plate, but in fact it sits a tad higher. I think the unpainted aluminum and the side plate gives the visual effect of sitting lower.

Oh, and I do get a lot of muck thrown up on to the side of the van. Combination of not having my mudflaps on and the 25mm offset of the rims. 

I’ll do another post on this skid plate showing it with side plate off and explaining why there is a half moon cut out on side plate.

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Jake 2005-2016

Truly was a friend.

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Site announcement

Yeah, I’ve been quiet for a while and I’m very much behind in answering comments. I’ll be dealing with that very soon, thanks for your patience.

Main announcement though is that for a few months I’ve been hitting the 3Gb limit of the free wordpress blog plan. I’ve used some very simple jiggery pockery to post pics in the last few blog entries. To be quite honest I baulked at the cost of the upgrade to boost storage to 13Gb ( US$100 per year). 

But I broke down and have just now ponied up for the upgrade. One obvious change you’ll notice is no more ads. Well no more ads placed in the blog without my consent. 

Well that’s that. Back to regularly scheduled programming soon.

Cheers
Alistair 

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Simon’s syncro Get-Away-Van

Update: it is for sale, samba ad here…. link

Washed and waxed, and I think up for sale soon. Only 88,000 km (55,000 miles), correction 84,099 km (50,459 miles)  body, transmission, engine, all in great shape. I’ve driven it and honestly, it drives very smoothly. I wish my van felt half as good.

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Some pics from Simon’s trip

Some of the pics Simon sent from his last trip.

Simon writes:

“We had a great time, through Washington, Montana, Wyoming, Idaho, Oregon, Washington, and home to the island. Altogether maybe 5000 KM? (I wasn’t tracking it). Only a couple of minor issues with the van; my electric locks went funny one day into the trip and so I disconnected them and went manual for the rest of the journey, also my window wash nozzles weren’t spraying, figured out it was a kink in the line at the pump, had a fun time fixing it with a lighter and a golf tee in cold campground in Yellowstone.”

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