Vanagon – led headlight as auxiliary lights

Ok, just hold your horses about the pros and cons of led H4 replacement headlights, just for the time being anyway. I’ll write about these particular lights later. For now, I’ll describe using one particular type as auxiliary lights.

I bought a pair of these from Banggood last February. Here is the link: [CA$104.34]7 Inch H4 H13 105W LED Headlight Hi/Lo Beam With Turn Signal For Harley Jeep Motorcycle from Automobiles & Motorcycles on banggood.com https://banggood.app.link/4DKhkY87b4

 

Used them as headlights for a year, they worked out fine, but I was struck by the idea of using them as auxiliary lights from the get go as they are completely sealed and have M8 threaded holes on each side of the body casting.

I made a pair of simple brackets to hold them to my light bar and wired them in to my old auxiliary lights switched power source. That’s switched by the fog light switch ( the posts about that set up is here: https://shufti.blog/?s=Fog+light+).

I’m sure there are other lamps that have mounting holes on the side, obviously the model and dxf linked below are for this particular light.

The old aux lights and the led light bar removed and the new lights wired to be low beam with first position of Switches and high beams in second position of switch.

I plan on rewiring system so the high and low beams on the new aux lights will be controlled, when they are switch one, by the stock main lights hi lo beam stalk switch.

Here is a dxf of the flat pattern of the mount. Btw, sorry about having to be zip files, wordpress won’t let me upload dxf or fusion files ( not to mention a raft of other file formats). The mounts are made from 0.250” 5052 aluminum. Love the spelling mistake I made.

aux-light-baracket-flat-pattern.zip

And a fusion file showing final bent shape.

aux-light-mount-bent-v6.zip

Just as an aside, I find the wordpress editor to be more and more suited to quick posts, less good at the old fashioned blog posts. For me, it’s a negative development.

About 2 weeks installed. Not aimed to match the main lights yet. I have them dipped more. As is, they sure add a bit more light.

Pic of model, no, not an interactive image.

Installed. Wires barely seen in pic, they run back and into the bottom of lower grill.

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