Archive for March, 2017

Vanagon – Trasheroo

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Vanagon – they just keep coming, envy pics from Simon 


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Sidewinder logdozer

Those who know, know.

(And if you don’t, scroll down on this page)

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Vanagon – kitchen unit lid strut support 

I have the older type kitchen lid ( because I used 82 westy kitchen unit in my Syncro tin top to westy conversion), I think it changed post ’88 but not sure. The change was to the leading edge of the kitchen unit, lowering it which allowed a little more reclining of the driver’s seat back.

Anyhoo, I think both versions use the annoying “broken leg” style support strut to keep the lid up. I really didn’t like the strut. Finally today I changed it. Used a gas charged strut bought from banggood, the listing is here. It’s a small strut with 100 N (around 10kg force).  I wish I could have used at least some of the screw holes from the stock strut but hat wasn’t possible.


And how does it work? I’m telling you Simon, ITS THE BEST MOD EVAH!!!

It is good, i was concerned that 100 N was too strong, but the placement of the strut in relationship with the hinge etc turned out to be perfect. And as a bonus, and this wasn’t planned explicitly, there is an “over centre” force from the strut when the lid is closed which gives a satisfying positive latching force. But I do I wish the old screw holes were gone.

Addendum May 2017

As requested, some measurement pics. Enough there to give you a start.

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Vanagon – led rear side marker light prototype

i took the mock up circuit described in my post the other day and rewired, sealed, shrink wrapped, connectores added etc,etc, and installed the led lamp with an unpainted aluminum guard onto the van. Pics show the lamp lit as running light ( as normal).

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Looks fairly ok right? But I have to confess that I misled you in the last post about the led lamp size. Yes it’s not as tall, and just slightly less wide. But side by side comparison with the stock unit makes it look very much smaller overall.

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Bet you didn’t think it looked that much smaller in the first pics. The flasher function works well.

I’m fairly pleased with it, and if I paint the guard black I think it will look better.

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Vanagon – more hightop in Mexico

Some more dispatches from Simon in Mexico.

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Vanagon – trivial little things 

Maybe I’m scrabbling for content. Content as in copy, not the state of peaceful happiness. In any case here’s some dross.

First up is a Syncro badge. It’s from the same 91 Passat Syncro that gave me one of the instrument clusters I posted about a few weeks back. Kinda nice little thing and it’s interesting that the date of manufacture is February 1990 and it’s marked made in West Germany. Wasn’t until August of that year that the two states officially merged. I find it so hard to believe that someone born then will be 27 this year. 



Next are led lights for the front turn signal/running light. So many choices for this light, I ended up with this unit from Banggood. Supposed to be a “switchback” light, well that’s what I thought. I was expecting the running lights (the white led elements) to go out when the amber turn signal elements are powered. And if you read the reviews you’ll see that at least one buyer had a bulb that worked that way. But both of my bulbs don’t waltz to that tune. The white elements remain on while the amber elements flash.

On the van, the bulb in the holder, by switching the positions of the two power wires ( one the flasher signal and the other the running light power) I could decide if I wanted the white led elements to be the running or turn signal lights. Decided on amber led elements for running lights and the whites for turn signal. Hey they work pretty well but jeeze I wanted that “switchback” effect 🙂

And finally a preview of another silly project I’m working on. A while back I discovered a rear side marker light replacement for the stock vanagon unit. It’s a little narrower than the original but the length is okay and the screw holes are right on. Trouble is that it’s rated as 24 volt. So I ordered some cute little 12 to 24 volt boost converters. Well it turns out that the lights work fine on 12 volts, certainly bright enough to be used as is. But then I had an idea. How about if I tap into the rear turn signal power so that the side marker would light up brighter with the turn signal power. Simply put, the side marker gets 12 volts as usual, but the turn signal power goes through the boost converter. I set up a crude set up and it works out fine. In the video you’ll a spot light to provide some load for the regular flasher unit ( I have an electronic flasher unit installed in the van and that plays nice with the led front turn signals), and you might notice the two diodes in the circuit to stop power going the wrong way. I’ve got some aluminum guards to paint before I install this in the van. I’ll show you more later.

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