Start of the camperization

Finally… getting round to putting the innards of my ’82 Westy into my ’86 Syncro. Cleaning out the Syncro, the rear seats removed (boy they are heavy) and having a gander at just how much work it will be to put in the Westy stuff…

A few notes:

-the Syncro’s ECU looks like it was installed yesterday

– the rear heater had a bit of dried up coolant at one of the hose connections. I pulled the core just in case it was leaking too. The core had a date stamp of “00” so I am assuming it was replaced 10 years ago. Closer examination showed that the core was sound, but I swapped in a fresh one – an Iltis front heater core, same part number as Vanagon rear heater core – that I got at a govt. auction. The “old” core has a better construction method, the end cap opposite the valve covers return tubes, where as the “new” core I put in has the end cap being part of the return path… so if that end cap fails we get leakage.

– leaking rear window washer reservoir had caused rust severe rust… Was like that when I got  the van. To be precise, it was the pump that was leaking, I spent 5 minutes mucking around trying to seal the bugger, but hen found out they are pretty cheap and available.

– rust on drivers side inner lower seam worse than I thought. Again, I know, I know.

– the rear bench sits in ok, and I measured the holes in the Westy were the hinge brackets attach to the rear deck and drilled in the Syncro deck (after cutting out a bit of the asphalt based sound deadening stuff). I tapped for a 6 X 1.0 mm thread (not much threading meat available on the deck, there must have been a backing plate on the Westy, I’ll see about doing same on syncro) and I screwed down the brackets. Well, it turns out that now the bench sits away from the pass. side wall more than it should. I remeasured the holes and found that on the old Westy the hole is 5 mm further inboard than on the Syncro. Funny eh? Both sets of holes are centred in the “same valley” . Something must have changed over the years. I have noticed that some Westys have a trim plate on the side of the bench, this might have been Westfalia’s answer to some body change VW made. I have one of those trim plates, I may use it.

-I tried the wardrobe fitment, and it looks like it will fit with no modification, even though I don’t have the Westy modified ceiling. The headliner might need cutting though.

-I tried a panel from Westy… I recovered most of the interior panels on my old Westy about 10 years ago, its held up well and I may re-use them.

Many other little details to iron out, but nothing difficult

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