Archive for December, 2023

Vanagon – pre 85 instrument cluster foils

Good friend Greg who is making the post 85 model year dash foils has made some prototype pre 85 foils. They look good, gonna be testing them immediatley.

You can contact him here

greg@pathfinderdesigns.com

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Vanagon – Molle panel thing with more stuff

That thing I posted a while back, more stuff on it. Bag has the pump and shower head ( https://www.flextail.com/en-ca/products/max-shower).

Shower was Xmas gift from good friends Simon and Maria. Works very well testing it at home .

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Tools – super rare Hazet

The tool caddy and can caddy, both very rare 🙂

Sitting in not so rare 172hd

Hope you all having time off and fun

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Vanagon – front door, inside release surround

I went down this silly rabbit hole about a month ago. I thought it would be easy to make a pair of door latch surrounds. Well it wasn’t , made mistake after mistake. Finally got something that works, but it sure wasn’t worth the effort.

Yes, there are aftermarket aluminum versions. I think it’s uniwerks that sells some UK made units. That set includes the trigger and the trigger mount. I chose to try and use the stock trigger and mount, and that was a huge part of my problem.

Pics show some of my attempts, including 3d prints. And my final attempt, the “good enough, I’m not gonna waste any more time” , powder coated and on the door.

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Vanagon – old project – window winders

Started fooling with this about 4 years ago then I lost interest. Was more of a design exercise than anything else. I had this notion of a spacer set up, keyed to the handle…. Blah blah…

I don’t have a broach to cut the internal splines so I did a kludge by drilling small holes then boring a boring with a slight taper. Seems to work, but I haven’t used handles much.

The knobs are delrin, and a bearing pressed and glued into handle. That part of the experiment works well.

I think I’ll revisit this project soon and do a bent handle for more clearance. I’ll keep the delrin knob as I like that better than the knurled knob on the GW handles ( been using them for a year, I find the knurled knob kinda not great).

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Vanagon – aluminum door handles

Another thing I’ve been playing with. And I’ve posted about them but they deserve their own post .

Machined aluminum handles for front door. Yeah, there are some for sale on the market still, I think. Syncrotimes https://www.syncrotimes.com/

They do an anodized version for a crazy low price. Check them out.

Anyway, back to me .

I’m not a fan of “billet” aluminum things. Maybe it’s because I’m matching aluminum all day and I really don’t want to see it all the time 🙂

Plus they are cold, or hot depending on the weather, to the touch.

But I made these. Solid and ones with holes. And once they are powder coated, by golly I like them. Don’t seem as cold once painted.

It’s a two set up operation for machining as you can see in the pics.. Then I tumbled them, and painted some. I left a pair of the solid versions unpainted , polished the tumbled finish and wondering if I should try a partial leather wrap .

Notice I’m only using the two large screws that go into the plastic insert in the door. The smaller screws are not needed.

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Vanagon – brake pedal pads

I posted about them a few weeks ago but decided to post again by themselves .

Something I’ve been working on , on and off since summer. I’ve tried out various styles but I like the rectangular recessed ones best.

They are 1/4” 5052 aluminum, machined, bent, then powder coated. Held onto the stock pedal ( after the plastic stock pads are removed) by cross bars top and bottom, m4 socket headed cap screws. The bars go behind the pedal.

I’ve had a pair of non painted, raw aluminum ones on van since summer. There’s no problem with a wet foot slipping off pedal .

Pics show a sample of the designs I tried, the ones in the van, and the powder coated ones I’m going with.

Yes I’m going to make a few to sell.

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