Archive for July, 2023
Vanagon – jagdwagen syncro doka winch mount model
Had the mount scanned. Can play with model now, adjust it to fit modern winch bolt pattern.
Vanagon – rear heater hoses and tees
This is kinda not very informative. I didn’t get pics under the van showing the tee installation. I was grimy from the dirt falling from van, and working on gravel/dirt driveway, van not jacked up.
Last weekend noticed one of my rear heater tees was leaking . I fiddled around with it , trimming ends if hose, tightening clamps etc. finally it blew up under pressure testing. I had a spare plastic one and put it in. During the pressure testing I noticed one of the hoses to rear heater was weeping. So at that time I spliced in a section of hose to get by.
This weekend I had new hose and some parts I made. I showed the tees in previous post The hose from the tee under van to the rear heater is nominal 1/2”, but at the heater it swells to 5/8”.
Because of its routing I wasn’t confident I could run 5/8 from tee to heater. Plus there are grommets to pass thru . So I went 1/2” and used the stock hose ends at the heater. Yeah, means another connection.
All went ok, I’ll spare you the details except that I think routing the hoses is harder on Syncro. Plus one of them has a ninety at tee end. I managed to lead the hose well enough to not kink there.
Just a note, yeah the paper on the inside of rear bench is crap. It’s an 82 diesel westy interior inmy 86 syncro… I put in rear heater in my 82 and decided to mount it to one side to maximize storage under bench, so when I used that interior to westyfy my Syncro ….. that’s where the heater went.
Anyway…. No leaks so far





Vanagon – engine stand
Decided to make an engine stand a few months ago. Took me a while to finish. The computer model was not quite what I got in the end, I changed as I went.
It’s pretty solid. Since the pics taken it’s bolted to bench. Still not painted though , and still using nits as spacer on that bolt .













Vanagon – rear heater tee
Posted by albell in vanagon, vanagon mods on July 26, 2023
Last weekend one of them let go under pressure testing. I was trying to find leak at tee. Yes I did catch a whack of coolant on my face.
Van cafe and others sell metal replacements. That’s the smart way to go. I didn’t go that way.
Made a pair from 6061, 3/4” thick stock. Also bought 15’ of gates heater hose to replace the runs from tees to rear heater.



Vanagon – tail lamp contacts
This is Eric. Heidi can explain. The bulb base contacts can be removed if you cut or grind off the plastic holding down the metal circuit traces, so if you have a spare assembly you can pull a contact from it and add it to the one you want an extra bulb. You can trace the current path back to the right connection . Re melt plastic or use hot glue to hold down the trace you bent up for the install.
I haven’t explained that well, but should be obvious from the pics.











Vanagon – key fob for that special someone
Posted by albell in vanagon, vanagon mods on July 23, 2023
I was trying to cut and etch leather with diode laser. Had to have something to use as test. Made a key fob thing with a message .
Yeah I haven’t dialled in the settings.

Vanagon – Trans Output flange tool
Posted by albell in syncro specific repairs, tools, vanagon on July 23, 2023
A while back good friend Simon needed seals replaced on output flanges on his Syncro. Other good friend Quentin to do the work. My job was to make a tool to make the job easier.
That’s a spare flange there for the fit test. It worked out ok.




Vanagon – fuel rails
Posted by albell in vanagon, vanagon mods on July 23, 2023
Recently had a go at making aluminum fuel rails to replace the stock plastic ones. I wasn’t really taken with the current choice on the market. I thought they were a bit big. So I slimmed down. Been running a pair on my van for last couple months, and have some others out for testing and critique.
Had some powder coated black and some anodized grey .
Yeah that’s an aluminum copy of the stock shift knob.



Vanagon – jagdwagen winch mount
Was able to borrow this mount and scan. Kinda rare thing, maybe 70 or so ? Not sure about that. Anyway, actual winch is nla, mounting holes for winch non standard. But thought it would be worthwhile getting it recorded. The cloud point scan hasn’t been processed to model yet







