Archive for July, 2023

Vanagon – jagdwagen syncro doka winch mount model

Had the mount scanned. Can play with model now, adjust it to fit modern winch bolt pattern.

Leave a comment

Vanagon – rear heater hoses and tees

This is kinda not very informative. I didn’t get pics under the van showing the tee installation. I was grimy from the dirt falling from van, and working on gravel/dirt driveway, van not jacked up.

Last weekend noticed one of my rear heater tees was leaking . I fiddled around with it , trimming ends if hose, tightening clamps etc. finally it blew up under pressure testing. I had a spare plastic one and put it in. During the pressure testing I noticed one of the hoses to rear heater was weeping. So at that time I spliced in a section of hose to get by.

This weekend I had new hose and some parts I made. I showed the tees in previous post The hose from the tee under van to the rear heater is nominal 1/2”, but at the heater it swells to 5/8”.

Because of its routing I wasn’t confident I could run 5/8 from tee to heater. Plus there are grommets to pass thru . So I went 1/2” and used the stock hose ends at the heater. Yeah, means another connection.

All went ok, I’ll spare you the details except that I think routing the hoses is harder on Syncro. Plus one of them has a ninety at tee end. I managed to lead the hose well enough to not kink there.

Just a note, yeah the paper on the inside of rear bench is crap. It’s an 82 diesel westy interior inmy 86 syncro… I put in rear heater in my 82 and decided to mount it to one side to maximize storage under bench, so when I used that interior to westyfy my Syncro ….. that’s where the heater went.

Anyway…. No leaks so far

2 Comments

Vanagon – coffee

2 Comments

Vanagon – engine stand

Decided to make an engine stand a few months ago. Took me a while to finish. The computer model was not quite what I got in the end, I changed as I went.

It’s pretty solid. Since the pics taken it’s bolted to bench. Still not painted though , and still using nits as spacer on that bolt .

Leave a comment

Vanagon – rear heater tee

Last weekend one of them let go under pressure testing. I was trying to find leak at tee. Yes I did catch a whack of coolant on my face.

Van cafe and others sell metal replacements. That’s the smart way to go. I didn’t go that way.

Made a pair from 6061, 3/4” thick stock. Also bought 15’ of gates heater hose to replace the runs from tees to rear heater.

Leave a comment

Vanagon – tail lamp contacts

This is Eric. Heidi can explain. The bulb base contacts can be removed if you cut or grind off the plastic holding down the metal circuit traces, so if you have a spare assembly you can pull a contact from it and add it to the one you want an extra bulb. You can trace the current path back to the right connection . Re melt plastic or use hot glue to hold down the trace you bent up for the install.

I haven’t explained that well, but should be obvious from the pics.

2 Comments

Vanagon – key fob for that special someone

I was trying to cut and etch leather with diode laser. Had to have something to use as test. Made a key fob thing with a message .

Yeah I haven’t dialled in the settings.

Leave a comment

Vanagon – Trans Output flange tool

A while back good friend Simon needed seals replaced on output flanges on his Syncro. Other good friend Quentin to do the work. My job was to make a tool to make the job easier.

That’s a spare flange there for the fit test. It worked out ok.

1 Comment

Vanagon – fuel rails

Recently had a go at making aluminum fuel rails to replace the stock plastic ones. I wasn’t really taken with the current choice on the market. I thought they were a bit big. So I slimmed down. Been running a pair on my van for last couple months, and have some others out for testing and critique.

Had some powder coated black and some anodized grey .

Yeah that’s an aluminum copy of the stock shift knob.

7 Comments

Vanagon – jagdwagen winch mount

Was able to borrow this mount and scan. Kinda rare thing, maybe 70 or so ? Not sure about that. Anyway, actual winch is nla, mounting holes for winch non standard. But thought it would be worthwhile getting it recorded. The cloud point scan hasn’t been processed to model yet

5 Comments

Vanagon – Experiment in aluminum

This Friday late afternoon silly project. I want another bridging ladder. I’ve given up on the section of fiberglass waffle board stuff I had been using. It’s heavy, it has large sized grit embedded on top surface ( really annoying to handle) and it really wasn’t thick enough … I think it was only around 34mm thick… would want 40 mm or so.

I thought I’d do an experiment with 1/4” aluminum. Make something about 30“ long and 10” wide.

But I was foiled , weren’t any off cuts large enough ( not going to cut into full sheet for this trial ) . So I scaled down to 22” long.

Ends up being a wee cute little thing. Good enough for a levelling ramp when camping. For scale, holes are 1.5” diameter , and dimpled.

No surprise it’s stiff , short span. I’d like to try again, same width and the Orginal idea of 30” long.

Leave a comment